TheDarkSideOfWill wrote:
mk e wrote:
I'm just counting wires...so at least double on the connection. Some get splices which adds to wire count and all analog signals are getting shielded wire, but I'm running a lot of 2 and 3 conductor for the AN stuff so that helps
Is the shielding really necessary? I know the Germans love to run shielded cable for everything, but GM only used twisted pair for their crank sensors, and even that was only most of the time. I've seen some applications that just used straight wire. After seeing that, I'm wondering if the use of shielded cable for ABS wheel speed sensors is just for liability purposes.
A Northstar Fiero engine compartment harness is only about 120 wires, but also 2/3 as many cylinders and 1/3 as many coils. I redid a dash harness in a Pontiac 6000 STE that was about 230 wires, but that had sense wires for almost every exterior light bulb.
No it's not necessary. I've done a number of installs using plain old wire that were just fine. What You get with shielded wire is peace of mind and not having to worry much about routing path or length in the harness creating noise. Some signals tend to have issues like 0-1V NBO2 and VR sensors at low speed where they are low voltage so shielding those is usually a good idea.
Here I figured since I have to run at least 2 wires to pretty much every sensor I could make thing more robust and my life easier is 1 shot with 2 or 3 conductor shielded cable. Also I still have my dream of running my o5e open source ECU and knowing I'm getting good clean signals to the completely unproven ecu seems wise.
The extra wires from the northstar fiero to this install are things like:
DBW means redundant TPS+throttle predal+actualtor so not 3 for a simple mechanical throttle but 18
...oh and the DBW actuator draws more power than the ECU can supply so I adder an external driver....4 more wires.
Traction control means wheel speeds, I have hall on the rear 2 wheel (3 wires each) and a connection to the stock VR speedo in the rear....8 wires.
But I also want a drive switch and steering position and maybe brake and clutch switched on the traction control....10 wires
I have 4 NBO2 = 16 wires
2 WBO2 = 8 wires I need to run plus the 2 controller to sensor pre-made harnesses, so 10 wires
I have MAP and also a barometric sensor, 3 extra wires
The MAP also has the ability to give me MAP at each cylinder - 12 more wires
But I don't haven all those analog inputs at the ECU so 4 more wires for a CAN expander
I have a "pseudo-DI" setup which means I really need to know Fuel pressure and Temp - 5 more wires.
I have a 4 mufflers setup with an ECU controlled vacuum valve - 3 wires.
I'm now paying for 8 years of bad ideas
